How to custom printed laminated film roll?

Printed laminated rolls with colorful designs for flexible packaging production in a factory.

Do you want to stand out in the competitive packaging industry? Custom printed laminated film rolls might be your best choice. Here’s how to get started.

To custom print laminated film rolls, you’ll need to work with a reliable supplier who provides flexible material options, design customization, and professional printing technologies.

Customizing laminated film rolls can elevate your product’s packaging. Let me guide you through the process.

Can you print on laminating film?

Printing on laminating film is possible and quite effective for creating attractive and durable packaging.

Yes, you can print on laminating film using advanced printing techniques such as flexographic or gravure printing, which deliver high-quality and vibrant results. Learn more about flexographic and gravure printing1

Printing on laminating film requires specialized methods due to the material’s smooth and durable surface. Let me explain the details.

Colorful printed packaging rolls featuring fruit designs, including strawberries and lemons, displayed on a white surface.
Fruit-Themed Packaging Rolls

Dive Deeper: How does the printing process work?

The key to printing on laminating film lies in the equipment and technology used. Most manufacturers use flexographic or gravure printing machines. Here’s a quick comparison:

Method Key Features Best For
Flexographic Printing Uses flexible plates and fast drying inks Cost-effective for large orders
Gravure Printing Offers high precision and rich colors High-end designs and detailed graphics

During the process, the film undergoes surface treatment like corona discharge to improve ink adhesion. Understand corona discharge treatment2 This ensures the print remains vibrant and intact, even with handling or environmental exposure.

Benefits of printing on laminating film:

  • Custom branding: Add your logo, patterns, or promotional designs.
  • Durability: Printed laminating films resist scratches and moisture.
  • Market appeal: Vibrant graphics enhance consumer attraction.

What is the process of lamination film?

Creating a lamination film involves layering different materials to form a single functional sheet.

The process includes extruding or coating a base film with additional layers of polymers or adhesives to improve properties like strength, barrier performance, and appearance. Learn about different types of laminated films3

The process is designed to produce films with specific qualities for diverse applications. Let’s dive deeper.

Large roll of flexible packaging material with metallic and colorful stripes in a production machine.
Metallic Packaging Roll

Dive Deeper: Steps in producing lamination films

The lamination process can be categorized into two main types:

Extrusion Lamination:

  1. Base Film Selection: Choose a base material like BOPP, PET, or nylon.
  2. Extrusion Process: Molten polymer (e.g., polyethylene) is extruded between the base film and a secondary layer.
  3. Bonding: The layers are pressed together to ensure adhesion.
  4. Cooling: The combined layers are cooled to form a unified film.

Adhesive Lamination:

  1. Surface Preparation: Clean and prepare the surfaces of the base film.
  2. Adhesive Application: Apply a thin layer of adhesive.
  3. Lamination: Press another layer of film onto the adhesive-coated base.
  4. Curing: Allow the adhesive to set, ensuring the layers are tightly bonded.

Why choose laminated films?

Laminated films combine the properties of different materials to create a single product with enhanced qualities like:

Common applications of lamination films:

  • Food packaging (snack bags, coffee pouches).
  • Medical product wrappers.
  • Industrial product protection.

Footnotes:


  1. Explanation of flexographic and gravure printing processes and how they differ for packaging solutions. 

  2. Explanation of corona discharge treatment and its role in improving ink adhesion. 

  3. Overview of different types of laminated films and their unique applications. 

  4. Examples and benefits of customizable finishes like matte or glossy. 

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